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Profile360 Real-Time Profile Measurement System

Profile360 is an in-line, real-time measurement system for continuously monitoring key profile dimensions in complex shapes such as rubber, plastic, ceramic, and wood-plastic composite extrusions, roll-formed metal profiles, and profiled wire. Profile360 employs CrossCheck laser line sensors manufactured by Bytewise to acquire thousands of data points around the profile and match them a CAD template where key measurement parameters such as width, thickness, radius, and angle are extracted. Measurement parameters are compared to allowable control limits and displayed on the operator’s terminal with a green/yellow/red (pass/caution/fail) status indicator. Profile360 runs at rates up to 14 profiles per second. Profile360 is available in sizes of 10mm, 25mm, 50mm, 75mm, 100mm, 150mm, all with circular field-of-view. Custom systems can be built up to 500mm.


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  • C-Frame Design provides the user to install and remove the system without interrupting production
  • Run Mode feature allows the system to be run continuously at a clock frequency or be triggered from an encoder or relay contact
  • Communication Interface communicates measure values to external systems by Modbus TCP or OPC Server
  • Analog Output Option streams analog measure values to external systems
  • Alarm Option features an alarm via red/yellow/green light tower with horn
  • Support Rollers support extrusion through the measurement system to prevent profile distortion
  • Light Shroud feature prevents measurement error due to light interference
  • Rotatable Sensor Head rotates the sensor head to an optimum viewing angle for each profile
  • Angle Indicator permits accurate alignment of rotatable base to profile
  • Drain Holes permit drainage of water from sensor head
  • Stainless Steel Construction ensures reliable service and long product life in harsh environments
  • Registration feature provides fast and easy automatic calibration and alignment checking
  • Optical Comparator Display compares a measured profile to a CAD template same as a 10X Optical Comparator
  • Caliper Tool Bar measures thickness, width, angle, radius, radius center point, bump, link, line regression, and formula
  • Matching feature compares a measured profile to the design template (CAD file)
  • Multiple Profile Matching automatically matches multiple profiles that move independently
  • Sub-Region Matching matches partial segments of flexible profiles to a CAD template independently
  • Measurement Display displays real time value, trend chart, Cp, cpk, mean, and histogram
  • Data Logging records all measurements to a data log file
  • Report Printing feature prints a Quality Report for each run


  • Product Type: Profile360
  • Accuracy: 0.06%
  • Repeatability (3s): 0.03%
  • Laser Frequency, Maximum: 14 Hz
  • Exposure Time, Typical: 0.03 sec
  • Current at 230V: 5 A
  • Laser Classification, CDRH: IIIa
  • Laser Classification, IEC: 3R
  • Low Voltage Directive 2006/95/EC: Yes
  • EMC Directive 2004/108/EC: Yes
  • Machinery Directive 2006/42/EC: Yes